WELDING CONTROL COURSE 6000S
Introduction
It is a pleasure to welcome you to a high caliber course in the exciting world of Weld Control 6000s, offered by British Federal Mexico.
This course has been meticulously designed to immerse you in the intricate details of one of the most advanced and efficient systems in the field of resistance welding.
Resistance welding is a discipline where precision and quality are essential, and the 6000s Weld Control is the tool to achieve these exceptional standards. Throughout this course, we will unravel every relevant aspect of this system, from its manual programmer to practical testing in real-world situations.
Our journey begins with a deep dive into the DEP-100S Manual Programmer of the 6000s Weld Control. We will explore its screens and learn how to accurately monitor welding parameters. We will leave no function unexplored, and break down the status of the inputs and outputs, as well as the meaning of the “C” factor in resistance welding.
Welding programs and their instruction sets will be our next destination, where we will discover how to use these tools to achieve exceptional welds. In addition, we will delve into counter assignment functions and capabilities that allow you to overwrite configuration parameters for more precise control.
Quality is critical in resistance welding, and here we will learn how to evaluate it through non-destructive and destructive testing. We will maintain a constant operational follow-up of the welding system, address productive preventive and corrective maintenance, and master the control of consumables and essential parts.
To enhance their understanding and skills, we will incorporate the use of specialized measuring equipment and they will carry out practical tests to reinforce their abilities. In addition, we will explore advanced concepts such as pressure effect, system cooling, shunting effect and yielding at different thicknesses, preparing them to simulate failures and solve problems in real industrial environments.
This course is your passport to complete mastery of Weld Control 6000s, an essential tool in high quality resistance welding. We invite you to embark on this exciting learning journey and discover how you can elevate your career and skills in this critical industry field. Let’s start this journey to excellence in Weld Control 6000s!
Agenda
- DEP-100S manual programmer, displays
- Welding parameter monitoring
- Incoming and outgoing status
- Factor “C”.
- Welding programs, set of instructions
- Meter assignment functions
- Functions that overwrite the set up parameters
- Special functions
- Set-up parameters
- Selection of the importance of the failure
- Adjustment of the equipment to external conditions
- Program development exercises
- Counters (LINNEAR STEPPER)
- Mushroom effect, current density
- Elaboration of the counter program
- Adjustment and follow-up
- Identification
- Adjustment of welding programs, reference tables
- Quality in resistance welding
- Non-destructive testing
- Destructive testing
- Quality assessment
- Operational follow-up of the welding system
- Productive, preventive and corrective maintenance
- Consumption control of parts and consumables
- Parameter monitoring and analysis
- Use of specialized measuring equipment
- Practical tests
- Pressure effect (force between electrodes)
- System cooling
- Shunting effect
- Cedulation in different thicknesses
- Simulation of failures, troubleshooting.